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A rock splitter is a mechanical device that uses a hydraulic system to generate huge thrust. Compared with traditional blasting methods, it is safer and more environmentally friendly, with no vibration, no noise, and no dust. Whether it is hard rock or concrete, it can be easily split and is widely used in the engineering field. For example, in urban renovation projects, a concrete splitter can complete the demolition of concrete structures without affecting the surrounding environment. Looking for a portable stone splitter? Click to get the factory price of the machine!
Rock Splitter Parameters
| Model | YG-250 | YG-350 | YG-450 |
| Power | Diesel Power Pack | ||
| Diesel Power Pack | Changchai 6hp or 8hp | ||
| Hydraulic Power Unit | Pressure Adjustable 10-60Mpa | ||
| Splitter Length (mm) | 1000 | 1100 | 1200 |
| Wedge Length (mm) | 250 | 350 | 450 |
| Wedge Weight (kg) | 30 | 36 | 43 |
| Piston Stroke (mm) | 90/220 | 90/220 | 90/220 |
| Drilling Depth (mm) | >500 | >700 | >900 |
| Drilling Diameter (mm) | 42 | 50 | 55 |
| Crack Width (mm) | 10-20 | 10-20 | 10-20 |
| Splitting Time (s) | 10-15 | 10-15 | 10-15 |
| Splitting Force (T) | 800 | 900 | 1000 |
Application Scenarios of Concrete Splitter
- In mining, it can accurately separate ore and improve mining efficiency. Taking granite mines as an example, after using a stone splitter, the ore yield rate increased by more than 30% and the mining cost decreased by 25%.
- When building roads, quickly crush hard rocks and speed up construction progress. The rock crushing work that originally took a week can be completed in just 2-3 days using it.
- It is also indispensable for demolishing the concrete structure of old buildings. In the demolition of high-rise buildings, the crushing range can be accurately controlled to protect the safety of surrounding buildings.
- There are also scenes such as tunnel excavation and foundation excavation, where the rock splitter can show its prowess. For example, when excavating subway tunnels, it can work efficiently in a small space without affecting the stability of the tunnel structure.
Components of Hydraulic Rock Splitter
The splitter is mainly composed of a power station, a splitting gun, and connecting pipes.
- The power station uses imported motors and hydraulic pumps with strong power. It can stably output a pressure of 20-60MPa to ensure continuous and stable power.
- The splitting gun is a key component for performing crushing and is forged with high-strength alloy steel. It can withstand tens of thousands of high-intensity operations and has a service life of up to 5-8 years.
- The connecting pipeline uses high-pressure rubber pipes, which are wear-resistant and anti-aging. It can work normally in an environment of -20℃-80℃, and all parts work together to achieve efficient crushing.
How Does a Hydraulic Stone Splitter Work?
- Start the power station, and the hydraulic oil enters the splitting gun through the pipeline, pushing the internal piston to generate huge thrust. Under the action of the thrust, the wedge group of the splitting gun transfers the force to the rock or concrete, forming a huge splitting force. This force causes the object to split from the inside, and the process is simple and efficient.
- Specifically, the power station can increase the hydraulic oil pressure to the working pressure within 10 seconds. Under the action of pressure, the wedge group of the splitting gun can generate a splitting force of 500-1500 tons. A 1 cubic meter rock can be split in just 30 seconds. And the rock after splitting is uniform in size, which is convenient for subsequent processing.
Advantages of YG’s Hydraulic Rock Splitter
- YG’s rock splitter is of high quality and excellent performance. Made of high-quality materials, it is durable and reduces maintenance costs.
- Affordable price, super cost-effective! Compared with similar products on the market, our price is 15% – 20% lower, but the performance is better.
- Moreover, we can recommend the right number of splitters according to your engineering needs to ensure efficient completion of the operation.
- Now, a concrete splitter for sale, a rare opportunity! For example, for small mining projects, we will recommend 3 – 5 splitters according to the hardness of the ore and the amount of mining, so that you can get the maximum benefit with the least investment.
How to Operate the Concrete Splitter?
- First, connect the power station and splitter, and check the pipeline to ensure that there is no oil leakage.
- Then, put the splitter into the pre-drilled hole, and there are standard requirements for hole depth and hole diameter. Generally, the hole depth is 10 – 20cm longer than the splitter, and the hole diameter is 5 – 10mm larger than the splitter diameter.
- Start the power station, control the hydraulic system, and start the crushing operation. No complex training is required, and you can learn the basic operation in 1 hour, and it is easy to get started.
YG Is a Professional Hydraulic Rock Splitter for Sale Manufacturer
As a professional stone splitter manufacturer, YG has been deeply involved in the industry for many years and has strong technical capabilities. Every concrete splitter we produce, from the core components of the power station to the splitting gun forging process, uses high-quality materials and advanced technology. This ensures that the equipment is durable and has stable performance. In the face of different customer needs, our professional team will have an in-depth understanding of the project scale, rock characteristics, and other details, and accurately recommend the appropriate number of splitting guns. Whether it is a small municipal road reconstruction or a large-scale mining project, a cost-effective solution can be developed. The rock splitter can also work with a down-the-hole drill. Choosing YG means choosing an efficient and reliable rock-breaking solution. Contact us now to start efficient construction!